Products
High intensity magnetic separator SWI
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The SWI type high intensity magnetic separator is designed for automatic separation of the smallest particles of metals and paramagnetic materials. The device has practical applications in ore enrichment processes, iron removal from abrasive materials, feldspars, quartz sands as well as during processing of industrial waste.
The SWI high induction separator is reliable, very robust and suitable for continuous operation. It is characterized by the highest separation efficiency of paramagnetic materials. The powerful neodymium magnets used in the high intensity magnetic pulley have high coercivity, making them difficult to demagnetize. Therefore, the SWI separator has a long service life.
Features of high intensity magnetic separators from Magnetix
- Custom made high-induction separator according to individual requirements.
- Robust and durable design for continuous operation 24/7 under difficult working conditions.
- Working width of the separator up to 2000 mm.
- High intensity magnetic pulley made of powerful neodymium magnets.
- Adjustment of operation parameters with frequency inverters.
- Corrugated sidewall conveyor belt with increased durability.
- Accessories from leading manufacturers.
Applications of high induction separators
- Separation of iron particles from grits, sands, flours and other mineral materials.
- Purification of feldspars and quartz sands from iron oxide Fe2O3.
- Iron removal from abrasive materials.
- Enrichment of paramagnetic minerals such as chromite, titanium, peridot.
- Processing of industrial waste.
High intensity magnetic separator photo gallery
High induction sorter versions
- SNS 15 type separator
Equipped with a 150 mm diameter high intensity magnetic pulley for separating metals < 10 mm. - SNS 25 type separator
Equipped with a 250 mm diameter high intensity magnetic pulley for separating metals from 10 to 50 mm. - SNS 32 type separator
Equipped with a 320 mm diameter high intensity magnetic pulley for separating metals > 50 mm.
Working principle of the high intensity magnetic separator
The material to be separated is fed continuously and evenly onto the separator belt conveyor using a vibrating feeder. The belt conveyor is equipped with a high intensity magnetic pulley that generates a very strong magnetic field. Paramagnetic materials are captured by the magnetic field and held on the conveyor belt, while magnetically neutral material falls freely from the conveyor. Depending on their magnetic susceptibility, paramagnetic materials fall off the conveyor belt at different angles. The separator is additionally supported by an adjustable splitter placed under the head pulley.
Why choose our high intensity magnetic separators?
High induction separators manufactured by Magnetix are available in several versions and are equipped with high-induction magnetic systems made of neodymium magnets. Separators are available in diameters up to 320 mm and working widths up to 2000 mm, adapted to the efficiency and installation conditions. An innovative technology of water jet cutting of magnets and yokes has been developed for the production of magnetic systems installed in separators, thanks to which very high precision of magnet assembly has been achieved, and consequently high power of the emitted magnetic field. The device design has many advantages: high magnetic field strengths, high resistance to abrasion, robust design, large grain size range (100 µm – 70 mm), high throughputs, minimal maintenance, good optimization options through a wide range of setting options and modular design.