Metal separator DMR

Products

Metal separator DMR

The DMR type metal separator is designed to detect and automatically remove ferrous and non-ferrous metals from bulk materials in free fall conveying lines. The DMR separator protects process machines against damage caused by metal contamination, prevents production downtime and ensures product quality.

The DMR metal separator is reliable, easy to use and designed for continuous operation. The metal separator has the highest separation efficiency of metal contaminants (magnetic and non-magnetic). The DMR separator meets the requirements of food quality management systems ISO 9001, ISO 22000, HACCP, BRC, IFS.

Performance features of the metal separator from Magnetix

  • Custom-made metal separator according to individual requirements.
  • Robust and durable design for continuous operation 24/7 under difficult working conditions.
  • High-sensitivity detection and automatic separation of ferrous and non-ferrous metals as well as stainless steel.
  • State-of-the-art DSP digital signal processing technology.
  • Quick and simple installation of the metal separator in the pipeline using the Jacob pipe connection system.
  • Diameter of the separator inlet opening up to 400 mm.
  • Minimal loss of transported product thanks to ultra-fast separation unit.
  • Various installation possibilities through the modular design of the metal separator.
  • Individual location of outlets depending on the location of the contamination container.
  • Hygienic design with materials approved for contact with food (FDA approved).
  • High resistance to vibration, shocks, and temperature fluctuations.
  • Operating temperature up to 80°C.
  • Intuitive operation using a membrane keyboard or touch screen.
  • Electronic adjustment of scanning sensitivity.
  • Automatic teach-in mode (Auto-Set) to mask out intrinsic conductivity of products and environmental influence.
  • Memory for 300 different products.
  • Control audit in accordance with the requirements of HACCP, IFS, BRC systems.
  • Event log with RTC real-time clock with power backup.
  • Data transmission from the detector and connection to the company network.
  • Remote operation, diagnostics and central data management.

Applications of the metal separator

  • Metal separation from dusty food products (sugar, coffee, flour, spices, milk powder, breadcrumbs, etc.)
  • Metal separation from fine-grained food products (cereals, pasta, French fries, popcorn, grains, nuts, etc.)
  • Removal of metals from bulk ingredients of pharmaceutical products.
  • Separation of metals from regrind and plastic granulates - protection of extruders and calenders.
  • Separation of metals from limestone flour and construction mixtures.
  • Separation of metals from loose or granulated mineral and chemical fertilizers.


 

DMR separator during operation

Versions of the separator

  • DMR4 type metal separator
    Equipped with quick-flap separation unit intended for bulk materials with a grain size of up to 8 mm.
  • DMR5 type metal separator
    Equipped with a specially designed separation unit intended for dusty food products with a grain size of up to 8 mm.
    Hygienic design, easy to clean, with no dead spaces where the product could accumulate.
  • DMR6 type metal separator
    Equipped with a swivel funnel intended for coarse-grained, flaky, fibrous and humid bulk materials with a grain size of up to 20 mm.
    Hygienic design and easy to clean.
  • DMR-EX type metal separator
    Explosion-proof design in accordance with the requirements of the ATEX directive.


 

Principle of operation of the metal separator

The tested product moves through the metal detector tunnel. The detector creates a high-frequency electromagnetic field throughout the entire transport tunnel area - no dead zones. The electromagnetic field generated by the transmitting coil induces a certain signal in the receiving coil. The metal contained in the product deforms the electromagnetic field lines generated by the transmitting coil, thereby changing the amplitude and phase of the signal induced in the receiving coil. The received signal is analyzed by the detector's electronic system and converted into a metal detection signal that initiates the operation of a separation unit, which removes the detected metal along with a small amount of the product.

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